Molkerei Biedermann installs Ishida multihead weigher
Swiss dairy company Molkerei Biedermann, a member of the Emmi Group, has recently installed an Ishida multihead weigher for handling basics and cereals, which are packed every bit carve up portions to accompany yogurts and desserts. The dairy is currently using the Ishida multihead to handle five different products at target weights from 14 gram to 25 gram and with pinpoint accurateness: the standard deviation for a 25 gram weight, for case, is simply 0.165 gram.
Molkerei Biedermann AG, based in Bischofszell in the county of Thurgau, is one of Switzerland'due south most innovative dairies, operating processing lines for milk and cream and for making yogurt, quark cheese, and butter. Growing demand had led the visitor to urgently seek an automated and more authentic weighing and filling solution for its near popular production lines.
Some of these products are yogurts and desserts with split portions of additional ingredients such as cereals or nuts. To keep these ingredients crunchy and fresh until they are added to milk or yoghurt, they need to be packed separately. Molkerei Biedermann's solution is a double-compartment organization involving two pots stacked on top of each other, with the smaller pot too acting as a hat.
These double-compartment packs accept proved extremely popular. However, the visitor establish that its existing volumetric dosing organisation for the cereal and nut mixtures was no longer able to keep up with the throughput necessary to encounter rising need. In item, volumetric dosing resulted in very high product giveaway due to overfilling. "Nosotros were experiencing overfilling of up to thirty%," explains operations manager Mario Dux. "Nosotros could cope with that when quantities were small, just our production volumes are getting bigger all the time."
To brand certain that the company could weigh its loftier-value nuts and cereals with much greater accuracy, Molkerei Biedermann decided to invest in a multihead weigher.
Itech, Ishida's representative in Switzerland, installed an Ishida CCW-SE 10-head weigher, an ideal entry-level solution for multihead weighing needs. The SE-range offers significant advances in speeds and accuracy compared with dosing machines, linear weighers, or static weighing solutions.
The rotary filler's fill charge per unit of 25 portions per minute currently dictates the speed of the line, which is well below the weigher'south capability of up to lxx weighments per minute.
The new weighing and packing solution offers a range of other benefits. While the old filling system led to many line stoppages, the Ishida multihead weigher has not caused a unmarried mistake. "What used to happen was that the dissimilar product mixtures would go blocked in the funnel during dosing, which interrupted the filling process," says Mario Dux.
Today, cheers to its Ishida multihead weigher, Molkerei Biedermann can process these tricky products without any hassle. Equally important, the flexibility that this has given the manufacturer has opened upward opportunities to implement new product ideas from the marketing section.
Another benefit is the fact that this new weighing and filling solution has significantly reduced product breakages as the arrangement is able to transfer the product more than gently into the pots.
Molkerei Biedermann makes its double-compartment products in relatively minor batches. To go along the product fresh for longer, the company aims to counterbalance and pack the product just before information technology is due for delivery to customers, meaning that product changeovers are frequent. With the Ishida weigher, changing products by calling up pre-sets at the touch of a button on the touch screen display has proved to be a valuable time-saver. To minimize downtime for cleaning, all contact parts can be removed and replaced without the utilize of tools.
Molkerei Biedermann, based in Bischofszell in the county of Thurgau, is i of Switzerland's nigh innovative dairies, operating processing lines for milk and cream and for making yoghurt, quark cheese and butter. Major customers include Swiss supermarket chains Migros and Coop, as well every bit specialist organic retailers. In addition, the visitor supplies to customers outside Switzerland.
Molkerei Biedermann was established in 1974 and is at present a wholly owned subsidiary of the Emmi Grouping.
Source: https://packagingsouthasia.com/active-and-intelligent-packaging/molkerei-biedermann/
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